|
|
| |
|
|
| |
 Robotic paint sprayers
The industrial and economic challenges
of the liquid paint application |
Robotic configurations
The automotive industry is continuously evolving. It also demands constant improvements of its processes. Today’s trend is an ever increasing personalization of the vehicles, which is carried out by paying more attention to details, both inside and outside of the car bodies.
If the flexibility demand exists, the quality demand is itself also constant. Going robotic solves the equation allying quality and flexibility. During the process, which differs from one finishing technique to another, the paint robots are installed to carry out the application of the successive necessary product coats (primer, base, clear).
The kinematics, the control of the parameters and the adjustment are extremely accurate in order to cope with production and quality requirements.
Sames integrates the robots dedicated to the paint spraying made by the greatest robot manufacturers.
|
|
 |
| |
|
|
SAMES offers a very wide range of solutions
adapted to all types of applications:
> Solvent-based
>
Water-borne
> Two-component liquid paint
> Metallic paint
The result of our know-how and investment
in research and development, in particular in the development
of solutions adapted to the latest environmental standards,
the car range uses state-of-the-art high technology. This
equipment enables the design and supply of all types of installations
for the application of liquid and powder paint.The PPH 707
atomizer, equipped with a magnetic turbine (exclusive to
SAMES),
satisfies the toughest requirements in terms of surface quality,
transfer efficiency and ease of maintenance.
The ACCU family have been specially designed for totally safe
electrostatic application of very high transfer efficiency water-borne
paint, using the principle of "autonomy" (exclusive
to SAMES). |
|
 |
| |
| RANGE 7 Overview: |
|
 |
| Presentation of our range |
The new Sames product line «Range 7» is very complete; it comprises three types of family:
The first one is named PPH707, dedicated to the electrostatic application with internal charge of solvent based paint.
The second one is named ACCUBELL®, dedicated to the application of water based paint with internal charge:
• better transfer effi ciency,
• flexibility and application access
• quick rinsing and colour-change times = savings
• no product hosing inside the robot arm,
• reduced maintenance
|
|
The third family ACCULOOK is dedicated to solvent based paints. Its performances and components are similar to the ones of the PPH707, only the dimensions have been changed so that the TCP (tool centre point frame for robot paths) is the same as the one used for the ACCUBELL family. The paint line remains very fl exible for an eventual upgrading from solvent based to water based paint application. ACCULOOK is then replaced, at the level of the wrist, by another sprayer (ACCUBELL®, internal charge or ACCULOOK 707-EXT, external charge) and the robot application paths remain the same. |
| |
 |
| |
 The new performances of automotive paint market |
HI-TE is a new technology of air shroud that allows variable patterns when spraying is in progress, while guarantying the sturdiness of the pattern range.
Numerous advantages are linked to this like the improvement of the transfer efficiency, colour match, application with high robot speeds, for a better finishing quality, etc. HI-TE enables the combination of the highest application quality together with unequalled transfer efficiency.
> HI-TE combines itself with the entire existing range of Sames bells (ex: 50-mm bell coupled to the air shroud named EC50 HI-TE).
This combination brings the highest possible transfer effi ciency in the fi eld of industrial paint application, with the best fi nishing quality.
HI-TE is compatible with all the sprayers of Range 7 for which the main advantages are:
• variation of the pattern during spraying,
• small or large pattern with low or high flow whichever the rotation speed may be,
• sustained high efficiency.
> A second advance that proposes numerous advantages to our customers is the «EX 65»; it is a paint bell with a curving rim that can be associated to the HI-TE air shroud. This solution is dedicated to Bell/Bell process in 2nd coating.
For other available bells sizes, please contact Sames.
|
| |
| Customer benefits in application |
:: Easy to operate: Only one air to be adjusted
:: Robustness of spray pattern
:: High tip speed
:: High transfer efficiency
:: Incomparable quality of appearance
• New spraying system for Basecoat bell-bell process.
• Special design bell cup associated to Combined Air shroud.
• EX65 Hi-TE for Exteriors car bodies.
• All applications of Sames range 7 atomizers.
> High productivity possibility.
> Paint savings.
> Environment protected.
> Fast return on invest.
For more information download the leaflet:
Hi-TE System
|
|
 |
| |
 PPH
707 SB - High performance robotic bell atomizer |
Description
> The SAMES PPH707 is a high performance robotic bell atomizer, dedicated to solventborne paints (SB).
> It includes all previous generation qualities, with even more power for a higher productivity
- robots number reduced
- availability increased (maintenance easier and reduced)
- robustness of the process (Reliable product, strong, that one’s forget)
>High transfer efficiency with excellent quality,
allow users to produce the best jobs with the lowest cost (MTBF and MTTR optimum).
Customer benefits
Developped for High flow rates
High velocity turbine and high performances shaping shroud
Ready for new bells and shrouds generation
• Robustness:
High Power UHT: can work in severe conditions (overspray, cut-in paintings)
Microvalves for trigger valves
« Reverse flush » design (Hoses Lifetime increased)
Turbine control : Microphone or optic fiber available
Magnetic Clip (SAMES Patent)
Grounded paint lines (No HV in robot wrist)
QD design reinforced for severe applications
• Easy Maintenance:
UHT "Quick disconnect", easy unplug ability
Special fittings strong and easy to install
QD after the elbow (better accessibility + HV resistance)
Retention less design (prevents any target contamination)
Simplified design (Nut Cover)
For more information download the leaflet:
PPH707 SB En
|
|
 |
| |
| TRP
502 ROBOTIC - Paint applicators with air and electrostatics |
The
SAMES TRP 501/502 OO D paint sprayer guns are electrostatic paint spray guns
designed for high efficiency , precise control , and fast color
changes.
The TRP 500 atomizer has become the industry standard for class “A” surfaces,
but is also used as a second pass applicator to bring back color
match on automotive /fascia applications and also for application
of adhesion promoter, primer, and anti-chip.
Designed
to be fitted on multiple-axes robots or reciprocating machines,
the TRP502 atomizer can apply solvent-based, water-borne, metallic
or other types
of paint.
|
|
 |
|
|
| |
|
|
|
